Unit-Load AS/RS

What Is a Unit-Load AS/RS?

A stacker crane runs on rails down a narrow aisle between two tall rack rows. Height depends on the maker, the building and the fire code.

How It Works

  1. Input stationPallets arrive by conveyor; size is checked.
  2. Crane pickThe telescopic table lifts the pallet.
  3. Travel and lift togetherStraight to the location.
  4. StoreThe pallet is set on the beams.
  5. RetrieveThe same in reverse.

Advantages of a Unit-Load AS/RS.

  • The tallest storage there is.
  • Nobody in the aisle.
  • Every pallet tracked.
  • Runs around the clock.
  • The racking can carry the roof and walls.

What to Know Before You Buy

  • A building project. Floors, sprinklers and permits.
  • Usually one SKU per pallet.
  • Plan WMS integration early.
  • Usually one crane per aisle.

Where It Is Used

  • Cold storage and freezers.
  • Food, beverage and consumer goods.
  • Manufacturing buffers.
  • Expensive land, room to go up.

Common questions

How tall can it go?

Very tall. The crane model, building, floor and fire code set the limit.

What makes AS/RS racking different?

Tolerance. The crane places a pallet to within an inch at height, so the rack is built to a much tighter spec.

Can it be added to a warehouse later?

Usually as a high-bay addition. Low buildings rarely work.

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